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ECO-Kiln Linings
ECO-Kiln Cars
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Kiln Furniture
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Silicon Carbide
SiSiC / RSiC beams
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Batts & Shelves
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Kiln Refractory
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ECO-Kiln Linings

Instead of traditional refractory brick linings & ceramic fiber module linings, BRAVE STONE prefers to recommend the following ECO kiln lining solutions for our customers, you will see why we did not recommend traditional kiln linings and how to convert the traditional kiln linings to ECO-kiln linings later on in this page.

ECO-Kiln Lining A, ceramics plate + ceramic fiber

ECO-Kiln Lining B, supper size ceramic fiber module

ECO-Kiln Lining C, refractory brick + ceramic fiber

   
  Traditional Refractory Brick Linings

Waste energy - Heavy with high thermal capacity for intermittent kilns.

Heat leakage - Bricks dropping due to rusted hanger, brick broken & mortar failure
Wasted steels - Heavy linings needs extra steel works to hold kiln linings.
The cost of this system is lower normally than fiber linings especially for high temperature application, the high refractoriness bricks are available. Shape of roof can be arch instead of flat.
   
  Traditional Ceramics Modules
Heat leakage - Shrinkage of fibers enlarge the gaps between modules
Kiln Contamination - Crystallized ceramic fibers & melted iron from the rusted steel structure may fall inside the kiln into fired products.
High cost - especially while the temperature was higher than 1,300≧.

Energy consumption is relative lower for this system, but with soft surface, it is easy to broken by mechanical attack & chemical steam erosion. Once broken area & open gaps appeared, it is not easy to repair, it will be broken continuously.

   

To change kiln lining from traditional ways to ECO solutions is a system job, engineers from BRAVE STONE can provide you the turn-key service from inspection of existing system, to engineering design, material supply and then site installation. Updraft flues with sizes over 1m x 1m is not a problem as well for us, we have tailor made solution for it.

   

 Engineering Design

Rusted Steel Frame by Leaked Hot Air

For more information or question, please contact with our engineers.